Description
Rapid Set® MORTAR MIX is a high-performance, fast-setting, multi-purpose repair material. Durable in wet environments, MORTAR MIX is a blend of Rapid Set hydraulic cement and quality aggregates. MORTAR MIX is non-metallic and no chlorides are added. Mix MORTAR MIX with water to produce a workable, high quality mortar material that is ideal where fast strength gain, high durability and low shrinkage are desired. MORTAR MIX sets in 15 minutes and achieves structural strength in 1 hour.*
Use MORTAR MIX for general and structural concrete repair, construction of pavements, stucco and plaster repair, one-coat exterior plaster, underlayments and formed work. MORTAR MIX is a versatile product that is suitable for vertical and overhead applications. In some geographical areas, Mortar Mix contains an air-entraining admixture for freeze-thaw durability.
Use MORTAR MIX to reduce your carbon footprint and lower your environmental impact. Production of Rapid Set cement emits far less CO2 than portland cement. Contact your representative for LEED values and environmental information.
Apply MORTAR MIX from 1/2" to 6" (1.2 cm to 15.2 cm) thick. For thicker applications, use Rapid Set® Concrete Mix. Not intended for extended exposure over 212°F (100°C). For overlay applications, a minimum of one test section should be prepared to evaluate the suitability of the materials and procedures.
For repairs, application surface must be clean, sound and free from any materials that may inhibit bond, such as oil, asphalt, curing compound, acid, dirt and loose debris. Roughen surface and remove all unsound material. Apply MORTAR MIX to a thoroughly saturated surface with no standing water.
The use of a power-driven mechanical mixer, such as a mortar mixer or a drill-mounted mixer, is recommended. Organize work so that all personnel and equipment are in place before mixing. Use clean potable water. MORTAR MIX may be mixed using 3 to 3.75 quarts (2.8 L to 3.5 L) of water per 55-lb (25-kg) bag for Department of Transportation projects and other critical applications. For general purpose applications, a maximum of 5 quarts (4.7 L) may be used. Use less water to achieve higher strengths. For increased fluidity and workability, use Rapid Set® FLOW Control plasticizing admixture from the Rapid Set® Concrete Pharmacy®. Place the desired quantity of mix water into the mixing container. While the mixer is running, add MORTAR MIX. Mix for the minimum amount of time required to achieve a lump-free, uniform consistency (usually 1 to 3 minutes). Do not retemper.
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